Stretch Film Requirement Calculator
Work out stretch film requirement instantly with clear inputs, formula shown and shareable results.
About Stretch Film Requirement Calculator
Stretch film consumption is pallet girth x number of wraps, times film width for area, times thickness and density for weight. Note this is unstretched film; machine wrappers pre-stretch film by 150-300%, so the length drawn from the roll is far less than the length applied.
Formula
Stretch film usage
Length applied = pallet girth x wraps; area = length x film width; weight = area x thickness x density
Worked example
With the default values below, Stretch Film Requirement Calculator returns Film Weight Per Pallet of 651.728. Change any input above and every figure here is recalculated in your browser.
Inputs used
- Pallet Girthminimum 1 mm
- 4,400 mm
- Wraps Per Palletminimum 1
- 14
- Film Widthminimum 1 mm
- 500 mm
- Film Thicknessminimum 1 micron
- 23 micron
Results
- Film Weight Per Pallet
- 651.728
- Film Length Per Pallet
- 61.60
- Film Area Per Pallet
- 30.800
- Pallets Wrapped Per Kilogram
- 1.53
Step by step
- 1Values used
- 2Stretch film usage
- 3Film Weight Per Pallet= 651.728
- 4Film Length Per Pallet= 61.60
- 5Film Area Per Pallet= 30.800
- 6Pallets Wrapped Per Kilogram= 1.53
Assumptions and limits
- The result is derived only from the 4 inputs listed above. Anything not among them is not part of the calculation.
- In particular, this calculator does not take inflation, tax, fees or charges or compounding frequency into account.
- Figures are rounded for display to 3 decimal places, so totals built from several rounded parts can differ slightly from the unrounded arithmetic.
How these calculators are built and tested is described on the Methodology page. If a figure looks wrong, please report it.
Frequently Asked Questions
Does pre-stretch reduce film cost?
Substantially. At 250% pre-stretch, one metre from the roll covers three and a half metres of pallet, cutting film weight per pallet by around 60-70% compared with hand wrapping.
How many wraps are needed?
Enough for containment force, typically two or three wraps at the base to lock the load to the pallet, a spiral up and down, and a top lock. Containment force should be measured, not guessed.
Related Calculators
- Cold Chain Ice Requirement Calculator
- Corrugated Board Requirement Calculator
- Moisture Barrier Requirement Calculator
- Shrink Wrap Film Usage Calculator
- 5S Audit Score Calculator
- Accelerated Ageing Time Calculator
- Acceptance Number (AQL) Calculator
- Availability And Performance Rate Calculator
- Batch Size Optimisation Calculator
- Bathtub Curve Failure Rate Calculator
You might also need
- Corrugated Board Requirement CalculatorAlso in Manufacturing, Packaging & Textiles
- Moisture Barrier Requirement CalculatorAlso in Manufacturing, Packaging & Textiles
- Cold Chain Ice Requirement CalculatorAlso in Manufacturing, Packaging & Textiles
- Shrink Wrap Film Usage CalculatorAlso in Manufacturing, Packaging & Textiles
- 5S Audit Score CalculatorAlso in Manufacturing, Packaging & Textiles
- Bottleneck Identification CalculatorAlso in Manufacturing, Packaging & Textiles
