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Calcrivo

Voltage Drop Calculator

Calculate voltage drop over a wire run and flag values exceeding the NEC 3% recommendation.

Inputs

V

120V or 240V for single-phase; 208V, 240V, 480V for 3-phase.

A
ft

Enter one-way distance. The calculator doubles it for single-phase return path.

Voltage Drop

7.7200V

Drop %

6.43%

NEC recommends ≤ 3% for branch circuits.

Voltage at Load

112.28V

NEC Status

⚠ EXCEEDS 5% total guideline (6.43%) — select a larger wire gauge.

Wire Resistance

1.9300Ω/1000 ft

Step by step

  1. Wire resistance

    12 AWG copper: 1.93 Ω/1000 ft → 0.001930 Ω/ft

  2. Single-phase voltage drop

    2 × 100 ft × 0.001930 Ω/ft × 20 A

    = 7.7200 V

  3. Drop as percentage of source

    7.7200 ÷ 120 × 100

    = 6.43%

  4. Voltage at load

    120 − 7.7200

    = 112.28 V

  5. NEC compliance

    = ⚠ EXCEEDS 5% total guideline (6.43%) — select a larger wire gauge.

How it works

Voltage drop in a wire run is proportional to current, wire length and wire resistance. For single-phase, the factor of 2 accounts for the current flowing through both the hot conductor and the return (neutral) conductor. For three-phase, the factor is √3 because the three phases are offset and the net drop across a balanced load is smaller. The NEC (210.19) recommends limiting branch-circuit drop to 3% and total drop (feeder + branch) to 5%.

Formulas

Single-phase voltage drop

Vdrop = 2 × length(ft) × resistance(Ω/ft) × current(A)

Three-phase voltage drop

Vdrop = √3 × length(ft) × resistance(Ω/ft) × current(A)

Drop percentage

Drop % = (voltage drop ÷ source voltage) × 100

Frequently Asked Questions

What is the NEC 3% voltage drop rule?

NEC 210.19(A)(1) recommends (but does not mandate) that branch-circuit conductors be sized so voltage drop does not exceed 3%. The combined feeder and branch-circuit drop should not exceed 5%. High voltage drop wastes energy and can damage equipment.

Why does single-phase use 2× and three-phase use √3?

Single-phase uses 2× because current travels through both the hot and neutral conductors. Three-phase uses √3 ≈ 1.732 because the three phases are 120° apart; the geometric relationship reduces the effective round-trip distance.

What should I do if my drop exceeds 3%?

Select the next larger wire gauge (lower AWG number). Each gauge step up reduces resistance by about 20%. Alternatively, shorten the run by relocating the panel or adding a sub-panel closer to the load.

Is this for AC or DC circuits?

The calculation is valid for DC and resistive AC loads. For AC circuits with significant reactance (long runs of large conductors), the AC impedance from NEC Table 9 should be used instead of the DC resistance.

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